Digital 2.5KW Electromagnetic Heating Control Board

Manual

Electrical specifications of the product

1. Rated voltage frequency:AC 220V / 50Hz
2. Voltage adaptation range:100V～260V
3. 3.Rated power: 2.5KW (20%~100% i.e. 0.5~2.5KW adjustable), rated working current: 10~12A

Environmental adaptability

Temperature: -20°C~50°C

Humidity: ≤95%

Basic performance overview

1. Voltage and power characteristics: 210~260V constant power output;
2. Thermal efficiency≥95%;
3. IGBT overheat protection temperature: 85±5°C;
4. Working frequency: 5~40KHz;
5. Industrial-grade high-reliability AVR high-speed computing processor, half-bridge series resonance;
6. Using highly reliable digital phase-locked loop control technology, digital stepless adjustment realizes 20%~100% adjustable power, and is also compatible with 0~5VDC or 4~20mA analog PID control power output;
7. It has a completely electrically isolated soft start control interface (short circuit start/disconnect stop), which is convenient to connect with the thermostat, and there is also a 12V/24V input start/stop mode control interface, which is convenient to connect with various solid-state relays (there is a voltage input to work, on the contrary, stop heating, when using this function, the soft start interface will be empty, and the short circuit ring needs to be removed), the control response speed is fast, and the start time is <1S;
8. It has the protection function of heating coil short circuit and open circuit, 130% overload and no-load instantaneous protection function, and the protection response time is ≤2uS;
9. The coil has wide compatibility and can be compatible with the same model products of other companies;
10. Strong anti-interference ability, 30 controllers can be controlled to start/stop at the same time on the same heating body without interfering with each other;
11. Open application platform, users can automatically read important parameters such as current, frequency, phase difference, temperature with our special digital programming display, and can also set various application parameters according to needs, making installation and debugging more simple and convenient;
12. You can set 1~255 days of working time, and it will be automatically turned off after the timer is completed, and you need to enter the password to restart;
13. Industrial-grade components, 100% tested by high temperature aging, to ensure long-term continuous and reliable work in 50°C industrial environment for 24 hours, average trouble-free service life: ≥50000Hrs;
14. Factory standard configuration: control board radiator and cooling fan integration, 1 set of indicator board;
15. Physical size: length 195mm * width 120mm * height 100mm (including fan);

The advantages of the company's electromagnetic heating plate

1. The power supply adopts a wide voltage design, with a constant power output of 210V~260V, which is especially suitable for the occasion of large power grid voltage fluctuations;
2. Adopt two original imported IGBT half-bridge series resonant structure, product quality is more stable, anti-interference ability is stronger, and the board is not burned for a long time continuous work;
3. The potentiometer on the board can be changed to 0~5VDC or 4~20mA analog PID control interface to control the power output, so that the heating temperature control is more accurate, and it is more suitable for the production of various heating equipment;
4. Add 12V/24V voltage control interface to facilitate the use of solid state relay control;
5. The introduction of advanced production technology from Japan, the products have undergone strict functional tests and aging tests before leaving the factory, and the quality has been effectively guaranteed, and the repair rate in 2017 is 0.68%;
6. National unified warranty for 1 year, lifelong maintenance of products, full technical guidance and service, so that you have no worries!

System wiring description and schematic diagram

1. Three indicators, Power: power indicator, Work: work light, Failure: fault light. When the power and work are on and the Failure is off, and when the circuit fails, the Failure is on.
2. Soft Boot This interface is a soft start/stop control interface, which works when it is short-circuited and stops when it is disconnected (the short-circuit piece of the next socket must be removed when using the interface control).
3. AC-L and AC-N are 220V power inputs, and OUT1 and OUT2 are output terminals connected to heating coils.
4. Coil reference parameters: (please refer to the comparison table below for details) Mica winding glass fiber braided high-temperature resistant cable, cross-section national standard 4mm² inductance is 100~150uH, about 20~25m (excluding lead length), the thickness of the insulation cotton is required to be about: tubular coil 15~25mm, flat coil: 10~15mm, rated working current: 10~12A, general working frequency: 10K~20KHZ.
5. The potentiometer can adjust the power size, which is large clockwise and small on the contrary. (Suitable for every product)

Digital half bridge 2.5KW electromagnetic heating controller with built-in chassis, fan, and digital programming display